China Manufactures High Efficiency and High Strength Steam Autoclave Reactor

After-sales Service: Yes
Warranty: 1 Year
Type: Reaction Kettle

Product Description

Basic Info.

Model NO.
FYF-14
Material
Stainless Steel
Capacity
>1000L
Structure
Customized
Pressure
Positive
Agitator Model
Paddle Agitator
Reactor Type
Packed Tower Reactor
Heating
Electric Heating
Automatic Grade
Automatic
Condition
New
HS Code
8479820090
Origin
China

Product Description

High Efficiency and High Strength Steam Autoclave Reactor

  • Design, manufacture and installation of chemical equipment.
  • Complete equipment for unsaturated resins, emulsions, water-based PU, adhesives, paints, coatings and hot melt adhesives.
  • Equipment for glass glue, MS glue, silicone, structural glue, and polyurethane glue.
  • Multifunctional reactors, powerful dispersers, planetary mixers, and vacuum dispersers.
  • Twin-screw mixers, ribbon mixers, and powder mixing complete equipment.
Steam Autoclave Reactor

The reactor is a comprehensive reaction vessel designed based on specific reaction conditions. From initial feeding to discharging, pre-set reaction steps are completed with a high degree of automation. Important parameters such as temperature, pressure, and mechanical control (stirring, blasting) are strictly regulated. The structure typically includes a kettle body, transmission device, stirring device, heating/cooling devices, and sealing systems.

Constructed from carbon manganese steel, stainless steel (SUS304, SUS316L), zirconium, or nickel-based alloys. Agitators are available in anchor, frame, paddle, turbine, and combined types. Heating methods include steam, electric heating, and heat transfer oil, meeting requirements for acid resistance, high temperature resistance, and corrosion resistance.

Reactor Material Details

Detailed Photos & Specifications

Reactor types include carbon steel, stainless steel, glass-lined, and steel-lined PTFE reactors, categorized by working pressure (normal, positive, negative) and heat transfer structure (jacket, coil, half-tube).

Reactor Technical Overview
Nominal Vol(L) Effective Vol(L) Electric Power(KW) Jacket Cap(L) Inner Size(mm) Outer Size(mm) Motor Power(KW) Stirring Speed
1001306*21205007001.560-80
5005899*32909001100460-80
100012159*4560120014005.560-80
2000224412*4750130015007.560-80
5000517018*51400180020001560-80

Manufacturing & Facility

Frequently Asked Questions

Q1: What are the common types of reactors available?
Common types include Stainless Steel reactors for high hygiene (food/pharma), Enamel reactors for corrosive materials (acid-base), Carbon Steel reactors for low-corrosion applications, and Glass-lined reactors for precise chemical stability.
Q2: How do I choose the right reactor material?
Consider temperature, pressure, and corrosivity. Stainless steel is great for high temperatures; carbon steel works for high pressure with low corrosion; while enameled or special alloys like Hastelloy are required for highly corrosive concentrated acids.
Q3: What types of stirring devices can be used?
Options include Paddle (low-viscosity liquids), Anchor (high-viscosity materials), Turbine (solid dispersion/suspension), and Propeller (large flow circulation). The choice depends on material viscosity and specific reaction requirements.
Q4: How should a reactor be maintained daily?
Maintenance includes checking the shell for cracks/corrosion, inspecting stirring blades for wear, lubricating transmission parts, calibrating temperature sensors, and cleaning the interior after each reaction to prevent accumulation.
Q5: What safety devices are equipped on these reactors?
Standard safety devices include safety valves, bursting discs for pressure relief, pressure gauges, thermometers, and emergency shut-off valves to ensure safe operation under high-pressure conditions.
Q6: What are the precautions for reactor installation?
Ensure a solid, flat concrete foundation, use proper lifting points during installation to avoid shell deformation, choose a well-ventilated location, and perform rigorous pressure testing on all seals and connections.

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