Product Description
Pharmaceutical & Medical 2000-15000 BPH Turnkey Project PP Bottle IV Solution Production Line
Automatic PP bottle IV solution production line includes 3 set equipment: Preform/Hanger Injection machine, Bottle blowing machine, and Washing-Filling-Sealing machine. The production line features automatic, humanized, and intelligent operations with stable performance and quick maintenance. High production efficiency and low cost make it the ideal choice for IV solution plastic bottle production.
Detailed Operation Process
Step 1: Bottle Feeding Station
It adopts a direct link between the conveying track and bottle feeding dial wheel, clamps the bottleneck to convey, and uses clean compressed air to accelerate delivery without scratching.
Step 2: Bottle Ionic Air Washing Station
The cleaning process overturns the bottle; a suction pipe rises via cam to cover the bottle mouth; ionic air pipe rises; compressed air cleans the interior while simultaneously sucking airflow particles out.
Step 3: Filling Station
Washed plastic bottles are conveyed to the filling station by a manipulator. Filling nozzles trace bottles; the upper part features a constant-pressure liquid balance tank for precision.
Step 4: Hot Melting Sealing Station
Used to weld-seal the cap after filling. Employs double heating plates for non-contact hot-melt sealing. Temperature and time are fully adjustable.
Step 5: Bottle Outfeeding Station
Sealed bottles are conveyed to the output track through the outfeeding station to enter the next process in the production line.
Frequently Asked Questions
What is the production capacity of the IV solution line?
The production capacity is highly scalable, ranging from 4,000 to 15,000 bottles per hour, depending on the machine model selected (CPS 4 to CPS 12).
What bottle sizes can this equipment handle?
The line is designed to meet production requirements for various sizes, typically ranging from 100ml to 1000ml, with a maximum bottle height of up to 240mm.
Is the system compatible with different bottle shapes?
Yes, the production line is versatile and can process round, oval, and irregular container shapes for both standard and self-collapsed soft PP bottles.
How is the cleanliness of the bottles ensured before filling?
The system utilizes an ionic air washing station. It uses compressed air to clean the bottles while simultaneously sucking out any particles, ensuring high pharmaceutical standards.
What sealing technology does the production line use?
It employs a non-contact hot-melt sealing station with double heating plates, ensuring a leak-proof seal with adjustable temperature and heating times.
What are the main advantages of using a servo drive system?
The servo drive provides precise positioning, exceptional stability during high-speed operations, and lower long-term maintenance costs compared to traditional systems.
Estetik Medical
